Sona Comstar achieves 500 million differential gears and 10 million assemblies milestone

Sona BLW Precision Forgings Ltd. (Sona Comstar), based in Gurugram, has achieved two major production milestones. The company announced on April 7, 2026, that it has produced 500 million differential gears and 10 million differential assemblies since its founding in 1995. These achievements reflect increasing global demand for its driveline components across both electric and conventional vehicle platforms.

Key Highlights

• Sona Comstar has produced 500 million differential gears since 1995
• The company reached the 10 million differential assemblies milestone
• Global market share in differential gears rose to 8.7 percent in 2025
• Production accelerated with the latest 100 million gears made in under two years
• Manufacturing and R&D facilities span India, the USA, Serbia, Mexico, and China

Production Milestones and Growth

Sona Comstar’s global market share in differential gears reached an estimated 8.7% in calendar year 2025. This figure nearly doubles its 2019 share of 4.5%. The company supplies differential assemblies, precision-forged differential gears, and other driveline components to manufacturers of battery electric vehicles, passenger vehicles, commercial vehicles, and off-highway vehicles.

The pace of production has accelerated over the years. Sona Comstar reached 100 million gears in 2013 and 200 million in early 2018. The next 100 million gears were produced in three years, and the 400 million mark was reached within two and a half years after that. The most recent 100 million gears were produced in less than two years.

Expansion and Manufacturing Facilities

The company began producing differential assemblies at its Gurugram plant in 2008. Production expanded to Pune in 2014, and a third facility opened in Manesar in 2019. Sona Comstar produced its one-millionth differential assembly in 2017 and reached 5 million assemblies by 2023. The next 5 million assemblies were produced in under three years.

Sona Comstar operates manufacturing and research and development facilities in India, the USA, Serbia, Mexico, and China. This global presence supports its ability to meet rising customer demand and adapt to changes in the automotive industry.

Leadership and Future Focus

Vivek Vikram Singh, Group CEO of Sona Comstar, stated that these milestones demonstrate the company’s scale, engineering excellence, and customer trust. He thanked customers, suppliers, and employees for their support. Singh emphasized the company’s ongoing focus on innovation and expanding integrated driveline capabilities to serve both electric and conventional vehicle markets.

Also Read:JBM Group appoints new head of R&D to accelerate electric vehicle innovation.

CarBike 360 Says

Sona Comstar’s latest achievement highlights its commitment to innovation, precision engineering, and sustainable manufacturing. By consistently investing in advanced technology and expanding its global footprint, the company continues to drive excellence in automotive components. These milestones reaffirm Sona Comstar’s pivotal role in India’s evolving EV ecosystem and the global shift toward cleaner mobility solutions.