Zelio E-Mobility opens Coimbatore plant expands production capacity to 2,40,000 units

Zelio E-Mobility has inaugurated a new manufacturing facility in Coimbatore, Tamil Nadu, increasing its total annual production capacity to 240,000 units. This expansion aims to strengthen the company’s presence in southern India and support growing demand for electric two- and three-wheelers.

Key Highlights

• Zelio E-Mobility opens new plant in Coimbatore with 60,000 unit annual capacity.
• Total installed production capacity increases to 240,000 units per year after expansion.
• Facility expected to serve six southern Indian states and employ over 100 new personnel.
• The Coimbatore plant was established with a Rs 1 crore investment and covers 39,000 square feet.

Coimbatore Facility Details

The new plant is located on Trichy Road in Coimbatore and covers approximately 39,000 square feet. It will handle assembly, storage, logistics, and related operations for electric scooters. The facility began operations immediately upon announcement and is set to serve markets in Tamil Nadu, Karnataka, Kerala, Telangana, Andhra Pradesh, and South Maharashtra.

The Coimbatore unit has an installed capacity of 60,000 units per year. In its initial phase, Zelio E-Mobility expects to manufacture and assemble between 24,000 and 30,000 electric two-wheelers annually. The company plans to gradually increase output as demand rises.

The plant currently employs 30 people directly. Zelio E-Mobility expects to add over 100 personnel in the coming months, supporting its target of surpassing 500 employees this financial year. The facility was established with a capital investment of up to Rs 1 crore. It will assemble electric two-wheeler models from the company’s existing product range. Details about upcoming models have not yet been disclosed.

Expansion and Regional Impact

With the addition of the Coimbatore facility, Zelio E-Mobility’s manufacturing network now includes plants in Ladwa (263,450 sq ft) and Patan (252,301 sq ft) in Haryana and Cuttack (30,500 sq ft) in Odisha. Before the Coimbatore plant, the company’s installed capacity was 180,000 units annually. The new facility increases this by 33 percent, reaching 240,000 units per year.

The company expects the Coimbatore plant to strengthen dealer penetration, improve after-sales service, and enhance supply chain efficiency in the region over the next 12 to 24 months. Zelio E-Mobility also anticipates that the facility will contribute to revenue growth and increased market share in southern India.

The company stated that the new facility follows the same manufacturing standards and quality protocols as its existing plants. Further updates on technology and sustainability initiatives are expected to be announced later.

Company Outlook

Zelio E-Mobility continues to focus on expanding its manufacturing footprint to meet rising demand for electric two- and three-wheelers. The company’s strategy includes strengthening its workforce, enhancing regional distribution, and maintaining consistent quality across all facilities.

CarBike 360 Says

With the inauguration of its Coimbatore facility, Zelio E-Mobility takes a major step toward scaling operations and meeting the surging demand for electric two-wheelers. The expanded capacity not only strengthens its market position but also supports India’s transition toward sustainable mobility. This strategic move signals Zelio’s commitment to innovation, growth, and a cleaner transportation future.